Smoked Mac and Cheese

84 reviews

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Smoked mac and cheese is comfort food in a cast iron skillet. This mac and cheese is creamy, rich, and topped with a crisp panko topping. It’s rounded out with the perfect kiss of smoke flavor from being baked in a backyard smoker.

Smoked mac and cheese in a cast iron skillet with text overlay - Smoked Mac and Cheese.

Smoked Mac and Cheese

A good mac and cheese can make or break your perfect backyard BBQ meal, so I have spent years perfecting and refining my recipe. I’ve tried different cheeses, milks, cream, toppings, and more to come up with the perfect blend of flavors and textures. Each ingredient plays an important role, especially in this smoked mac and cheese recipe. You need to be able to taste the smoke without it overwhelming the subtle notes of the cheese and pasta underneath.

After much trial and error, I’ve put all of my tips and info into this recipe for you to enjoy!

If you’ve been using a smoker for a while, you know that porous, wet, or soft items take on smoke really quickly. That is great news if you want to whip up this smoked macaroni and cheese as a side dish for something like a smoked brisket or pork shoulder. You can pull off your big meats to let them rest for an hour and get your mac and cheese right into the smoker without having to preheat your grill.

Four image collage of making mac and cheese in a cast iron skillet.

How to Make Smoked Mac and Cheese

Alright, enough talk about how tasty this dish is; let’s get to the process. Here’s how to make the best smoked mac and cheese of your life.

  1. Preheat and cook the noodles. Preheat the smoker to 225 degrees F and prepare the noodles according to the packaging. Cook until the noodles are al dente.
  2. Make a roux. Melt butter in a 12-inch cast iron skillet and add flour to make a roux. Next, whisk in the mustard powder.
  3. Finish making the sauce. Add in the half-and-half then the cream cheese. Finish up by adding the cheddar and gouda cheese and stir until melted.
  4. Combine noodles and sauce. Add the cooked noodles to the cheese sauce and stir to combine.
  5. Make the crumb topping. Mix melted butter, Hey Grill Hey Sweet Rub, and panko bread crumbs together in a bowl. Sprinkle over the top of the mac and cheese.
  6. Smoke. Place the mac and cheese on the smoker, close the lid, and smoke for 1 hour.
  7. Enjoy. Remove the smoked mac and cheese from the smoker and serve while nice and warm.

Panko crumb topping being sprinkled on top of mac and cheese.

How Long to Smoke Mac and Cheese

It takes approximately 1 hour to smoke mac and cheese. If you prefer your mac with a very smoky flavor, you can leave it in the smoke for up to 2 hours.

Keep in mind that this will take on quite a bit of smoky flavor fairly quickly. I always recommend starting your mac and cheese in the smoker for a shorter amount of time and increasing the next time if you decide you’d like more smokiness.

Mac and cheese on the grill grates of a smoker.

Tips for the BEST Smoked Mac and Cheese

Now that you’re ready to make this smoked mac and cheese, here are a few tips to keep in mind before you dive into the process.

  • Use cast iron. A 12-inch cast iron skillet will go from stovetop to smoker to the dinner table without too much hassle or too many dishes. Plus, it will give you plenty of surface area for your mac and cheese to take on smoke.
  • Keep your smoker temperatures low. Anything over 225 degrees F will overcook your noodles and make your mac and cheese dry.
  • Use a mild wood. I recommend lighter woods like cherry, apple, maple, or pecan for this recipe.
  • Feel free to mix it up! This mac and cheese is a great base for other flavor additions like bacon, green chiles, lobster, or pulled pork. Get creative! My favorite thing to do is add my Hey Grill Hey Sweet Rub to the panko topping for that classic BBQ flavor.

Smoked mac and cheese in a cast iron skillet.

More Mac and Cheese Recipes

If you like this mac and cheese recipe, I’m betting you’ll love these other smoked mac and cheese recipes from Hey Grill Hey.

Smoked Mac and Cheese Recipe

Watch the video below in the recipe card, and I’ll show you step-by-step how I make this smoked mac and cheese recipe at home. You can find more of my smoking and grilling recipe videos on YouTubeInstagram, or our Facebook Page. Follow along and let’s make awesome food together!

This post was originally published in April 2019. We recently updated it with more information and helpful tips. The recipe remains the same.

Smoked Mac and Cheese

By: Susie Bulloch (heygrillhey.com)
4.86 from 84 votes
Smoked mac and cheese is comfort food in a cast iron skillet. This mac and cheese is creamy and rich and topped with a crisp panko topping. It's rounded out with the perfect kiss of smoke flavor from being baked in a backyard smoker.
Prep Time20 minutes
Cook Time1 hour
Total Time1 hour 20 minutes
Servings8 people

Video

Equipment

  • 1 Smoker I highly recommend this pellet grill!
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Ingredients
 

Breadcrumb Topping

Instructions
 

  • Cook the noodles. Bring a large pot of salted water to a boil and cook the macaroni noodles until they are al dente, meaning they still have a bit of chew and texture (not too soft).
  • Preheat. Preheat your smoker to 225 degrees F using a mild hardwood. My favorite is cherry or apple
  • Make a roux. Heat a 12-inch cast iron skillet over medium heat. Melt 1/2 cup of butter and then whisk in the flour until a smooth, thin paste forms. Next, whisk in the mustard powder.
  • Finish making the sauce. Carefully pour in the half and half and bring the sauce up to a boil while whisking. Reduce the heat and whisk in the cream cheese until smooth. Lastly, whisk in the cheddar cheese and gouda cheese and stir until melted.
  • Add the noodles. Turn off the heat and pour in the cooked macaroni noodles. Stir gently until the noodles are coated by the cheese sauce.
  • Make the breadcrumb topping. Combine the melted butter, sweet rub, and panko bread crumbs in a small bowl. Sprinkle over the top of the mac and cheese.
  • Smoke. Place the skillet in the smoker, close the lid, and smoke for 1 hour. You can smoke for up to 2 hours if you want a stronger smoker flavor, but the noodles will take on quite a bit of smoke fairly quickly.
  • Enjoy. Remove the smoked mac and cheese from the smoker. Serve it while it is still warm and the cheese is nice and melty!

Nutrition

Calories: 837kcal | Carbohydrates: 57g | Protein: 30g | Fat: 56g | Saturated Fat: 34g | Cholesterol: 171mg | Sodium: 877mg | Potassium: 231mg | Fiber: 2g | Sugar: 2g | Vitamin A: 1665IU | Vitamin C: 1mg | Calcium: 701mg | Iron: 3.1mg

Nutrition information is automatically calculated, so should only be used as an approximation.

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About

FOUNDER/BBQ BOSS LADY

Susie is the BBQ Brain behind the Hey Grill Hey website. Her passion for smoked meats and developing fun, new recipes have landed her on the Food Network, cooking turkeys with Shaq, and on a couple of Guinness World Records. When she’s not grilling, she is hanging out with Todd and their three kids, preferably outdoors!

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Recipe Rating




Reader Reviews

248 Reviews

  1. David Saldivar says:

    R u able to use already shredded cheese

    1. Hey Grill Hey says:

      Sure! It might not melt quite as well but it’ll work. Freshly shredded always works better for me.

  2. Gary kaster says:

    Best mac n cheese ever. Made this probably 10 times now. My family and Co workers all love it!! Only thing I did different after the 3rd time I made it was adding the sweet rub into the cheese sauce. Thanks for this amazing recipe. I’ll be making as a side for Thanksgiving tomorrow for my co workers.

    1. Hey Grill Hey says:

      Best review ever! Thank you!

  3. Hannah says:

    Made this yesterday. Used half and half and added a little more that it called for. So delicious and smoky. New favorite!

  4. Shannon says:

    I don’t even have a smoker but am going to buy one just to have this Mac and Cheese again! Just came from a get together where the host served this exact recipe and it was literally the best Mac and cheese I’ve ever had. Ever. She even served it in the same pan and it couldn’t have looked any more like it did in the video. Her dog and this made the perfect party for me!

  5. BCJ from O-H-I-O says:

    Best smoked mac and cheese I have made yet, and I have tried multiple recipes. I used a blend of cheeses that included sharp cheddar, gouda and asiago, just because it was available as a ground cheese mixture and on sale. I also doubled the amount of half and half and substituted my own favorite rub that I had on hand. Turned out great! I cooked a double recipe in a full buffet pan and it fit nicely.

  6. Johnna Dellaquila says:

    Thank you for sharing your recipe. We made it tonight and it was so good. I did add bacon bits to it, delicious.

  7. Chris says:

    Sweet rice flour works great as a GF substitute in a roux. Haven’t tried this recipe yet (think I’ll give it a whirl for my daughter’s engagement party next weekend) but I’ve used in my basic mac & cheese recipe with great success.

  8. Judy says:

    This is the most amazing mac and cheese done on the smoker. I made it for 4th of July and one of my guests said it was literally the best she had ever had. I totally agree. Also I did not have any problem with it being dry and followed the recipe exactly. I did make it up just before putting it in the smoker because I knew if I made it ahead of time the macaroni would absorb some of the liquid. I also probably only smoked it for about 45 minutes and the smoke flavor was perfect on it. Thank you so much for the recipe.

  9. Derrick Beam says:

    When I make it I smoke cheese for an hour or so. Then add cooked noodles and top with a little more cheese for last 45 to hour. Enjoy!

  10. Melody says:

    This did not turn out well for me at all. I added more half and half than it called for and it was still super dry and not smoke flavor at att.