Smoked Mac and Cheese
On May 30, 2023 (Updated July 24, 2023)
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Smoked mac and cheese is comfort food in a cast iron skillet. This mac and cheese is creamy, rich, and topped with a crisp panko topping. It’s rounded out with the perfect kiss of smoke flavor from being baked in a backyard smoker.
Smoked Mac and Cheese
A good mac and cheese can make or break your perfect backyard BBQ meal, so I have spent years perfecting and refining my recipe. I’ve tried different cheeses, milks, cream, toppings, and more to come up with the perfect blend of flavors and textures. Each ingredient plays an important role, especially in this smoked mac and cheese recipe. You need to be able to taste the smoke without it overwhelming the subtle notes of the cheese and pasta underneath.
After much trial and error, I’ve put all of my tips and info into this recipe for you to enjoy!
If you’ve been using a smoker for a while, you know that porous, wet, or soft items take on smoke really quickly. That is great news if you want to whip up this smoked macaroni and cheese as a side dish for something like a smoked brisket or pork shoulder. You can pull off your big meats to let them rest for an hour and get your mac and cheese right into the smoker without having to preheat your grill.
How to Make Smoked Mac and Cheese
Alright, enough talk about how tasty this dish is; let’s get to the process. Here’s how to make the best smoked mac and cheese of your life.
- Preheat and cook the noodles. Preheat the smoker to 225 degrees F and prepare the noodles according to the packaging. Cook until the noodles are al dente.
- Make a roux. Melt butter in a 12-inch cast iron skillet and add flour to make a roux. Next, whisk in the mustard powder.
- Finish making the sauce. Add in the half-and-half then the cream cheese. Finish up by adding the cheddar and gouda cheese and stir until melted.
- Combine noodles and sauce. Add the cooked noodles to the cheese sauce and stir to combine.
- Make the crumb topping. Mix melted butter, Hey Grill Hey Sweet Rub, and panko bread crumbs together in a bowl. Sprinkle over the top of the mac and cheese.
- Smoke. Place the mac and cheese on the smoker, close the lid, and smoke for 1 hour.
- Enjoy. Remove the smoked mac and cheese from the smoker and serve while nice and warm.
How Long to Smoke Mac and Cheese
It takes approximately 1 hour to smoke mac and cheese. If you prefer your mac with a very smoky flavor, you can leave it in the smoke for up to 2 hours.
Keep in mind that this will take on quite a bit of smoky flavor fairly quickly. I always recommend starting your mac and cheese in the smoker for a shorter amount of time and increasing the next time if you decide you’d like more smokiness.
Tips for the BEST Smoked Mac and Cheese
Now that you’re ready to make this smoked mac and cheese, here are a few tips to keep in mind before you dive into the process.
- Use cast iron. A 12-inch cast iron skillet will go from stovetop to smoker to the dinner table without too much hassle or too many dishes. Plus, it will give you plenty of surface area for your mac and cheese to take on smoke.
- Keep your smoker temperatures low. Anything over 225 degrees F will overcook your noodles and make your mac and cheese dry.
- Use a mild wood. I recommend lighter woods like cherry, apple, maple, or pecan for this recipe.
- Feel free to mix it up! This mac and cheese is a great base for other flavor additions like bacon, green chiles, lobster, or pulled pork. Get creative! My favorite thing to do is add my Hey Grill Hey Sweet Rub to the panko topping for that classic BBQ flavor.
More Mac and Cheese Recipes
If you like this mac and cheese recipe, I’m betting you’ll love these other smoked mac and cheese recipes from Hey Grill Hey.
Smoked Mac and Cheese Recipe
Watch the video below in the recipe card, and I’ll show you step-by-step how I make this smoked mac and cheese recipe at home. You can find more of my smoking and grilling recipe videos on YouTube, Instagram, or our Facebook Page. Follow along and let’s make awesome food together!
This post was originally published in April 2019. We recently updated it with more information and helpful tips. The recipe remains the same.
Smoked Mac and Cheese
Video
Equipment
- 1 Smoker I highly recommend this pellet grill!
Ingredients
- 1 pound elbow macaroni noodles cooked according to package instructions
- ½ cup butter
- 4 Tablespoons flour
- 1 Tablespoon mustard powder
- 2 cups half and half
- 4 ounces cream cheese
- 3 cups cheddar cheese
- 1 ½ cups gouda cheese
Breadcrumb Topping
- 1 cup panko bread crumbs
- ¼ cup butter
- 2 Tablespoons Hey Grill Hey Sweet Rub
Instructions
- Cook the noodles. Bring a large pot of salted water to a boil and cook the macaroni noodles until they are al dente, meaning they still have a bit of chew and texture (not too soft).
- Preheat. Preheat your smoker to 225 degrees F using a mild hardwood. My favorite is cherry or apple.
- Make a roux. Heat a 12-inch cast iron skillet over medium heat. Melt 1/2 cup of butter and then whisk in the flour until a smooth, thin paste forms. Next, whisk in the mustard powder.
- Finish making the sauce. Carefully pour in the half and half and bring the sauce up to a boil while whisking. Reduce the heat and whisk in the cream cheese until smooth. Lastly, whisk in the cheddar cheese and gouda cheese and stir until melted.
- Add the noodles. Turn off the heat and pour in the cooked macaroni noodles. Stir gently until the noodles are coated by the cheese sauce.
- Make the breadcrumb topping. Combine the melted butter, sweet rub, and panko bread crumbs in a small bowl. Sprinkle over the top of the mac and cheese.
- Smoke. Place the skillet in the smoker, close the lid, and smoke for 1 hour. You can smoke for up to 2 hours if you want a stronger smoker flavor, but the noodles will take on quite a bit of smoke fairly quickly.
- Enjoy. Remove the smoked mac and cheese from the smoker. Serve it while it is still warm and the cheese is nice and melty!
Nutrition
Nutrition information is automatically calculated, so should only be used as an approximation.
I have made this several times. Everyone loves it. I do agree that it is too thick. I thought the PBR idea was cool. Helps to thin it out. Keep the ideas coming !
PBR as in Pabst? If you try it this way, please update! I don’t wanna ruin the flavor profile lol
Made this today ,I added roasted Colorado green chilies, a nice little burn, it goes well with pulled pork ,Thanks Susie for the recipe.
Trying this out for the first time this weekend. Has anyone prepared it a couple of hours ahead of putting it on the grill? Thanks!
Wondering the same thing. Did you make it ahead of time? I’m thinking a day ahead.
I’ve prepared ahead of time and then put on the smoker several hours later to time it with when my main dishes would be done. Tastes just as good!
We make this every single time we have the smoker going! It’s my absolute favorite.
Best Mac and Cheese I’ve ever had! Loved the smoky flavor. Had my family try it and they were impressed. This will definitely be my go to recipe.
Made this twice. Found that the cheese is way too thick so we added another cup of half and half and a can of PBR beer. Cheese was perfect. We love this recipe!!!!
Is it ok to leave out the mustard powder as I can’t find at my stores? If no…any recommended substitutes?
Leaving it out would be ok. It’s such a small amount. I would guess you could add any spice you wanted to in place of mustard powder. I’ve used any mustard that’s in my fridge too! Turmeric is a nice replacement too.
This Mac
What kind of cheddar do you recommend trying first with this recipe? (medium, sharp yellow, sharp white, etc?)
I actually do this with sharp or medium yellow cheddar and use sharp white in lieu of the Gouda. Gives it more bite
Very good, next time I will add another cup of half and half to thin down the sauce. I did 45 minutes at 225 and raised the temp up to 450 for 15 minutes to slightly brown the crumb topping.