Poor Man’s Burnt Ends

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My poor man’s burnt ends recipe is a great way to get all of the classic BBQ flavors you love in burnt ends without having to smoke a whole brisket. By using a chuck roast instead of brisket, these chuck roast burnt ends save you some pocket change as well as some time spent at the smoker (without compromising on flavor!).

Poor man's burnt ends in a pile with text overlay - Poor Man's Burnt Ends.

What Are Poor Man’s Burnt Ends?

Poor man’s burnt ends are beef burnt ends made with a chuck roast instead of a brisket.

BBQ Brisket Burnt Ends traditionally come from the fat-marbled point of a whole packer brisket. Slow smoked until they are nearly fall-apart tender and then basted in finger-licking BBQ sauce, they are the best bite in the BBQ world. These burnt ends are similar to brisket-style but might be a bit less intimidating than traditional brisket burnt ends.

Poor man’s burnt ends tend to be a cheaper option than brisket burnt ends, but you can often find meat that is relatively comparable in price. Think of them as bite-sized pieces of beef that are perfectly smoked and exploding with BBQ flavor.

Beef seasoning being sprinkled on a mustard-rubbed chuck roast.

Chuck Roast Burnt Ends

I understand that not everyone has the time to smoke up an entire whole packer brisket to make burnt ends. When you are craving burnt ends but don’t want to break the bank or make a smaller portion, using a chuck roast gives you a great flavor on a budget. I’ve also found that chuck roasts have a natural beefy flavor very similar to brisket, so the cut works amazing for making this burnt ends recipe!

For this recipe, I’m using a 3-pound chuck roast instead of a full-packer brisket to make a version called “Poor Man’s Burnt Ends.”

Smoked chuck roast wrapped in peach butcher paper.

Poor Man’s Burnt Ends vs. Brisket Burnt Ends

For classic burnt ends, a whole brisket is smoked and the top muscle (the point) is removed while the leaner muscle (the flat) is sliced and served. The point is loaded with fatty marbling and amazing flavor. To enhance the flavor of the meat, it is often cubed and tossed with BBQ sauce before being grilled to meat candy perfection.

Honest truth, the price in my grocery store for brisket vs. chuck roast was almost identical (about $3/lb), so I don’t know where the phrase “poor man’s” even came from. Despite this, I would definitely make these again any time I’ve craving burnt ends but don’t want to smoke a whole brisket.

A whole brisket typically costs $40-50 and this chuck roast was under $10. My chuck roast burnt ends came in at about 3 pounds and was perfect for feeding my family.

Both burnt ends turn out delicious and both have a unique, delicious flavor, so I recommend trying out each type to determine which one is your favorite.

Chuck roast on the grill reading a temperature of 165 degrees F.

How to Make Poor Man’s Burnt Ends

The process for Poor Man’s Burnt Ends is very similar to smoking a whole brisket, but with the final intent of turning the whole cut of beef into BBQ burnt ends. This means more flavorful bark all the way around and oftentimes more even cooking. (It’s also fairly easy as well!)

Here’s the step-by-step on making these delicious treats:

  1. Preheat. Turn on your smoker and allow it to preheat to 275 degrees F with your favorite wood. I like to use hickory or oak pellets for my burnt ends as it beautifully complements the chuck roast.
  2. Season. Slather the roast in mustard then season. I recommend using my Hey Grill Hey Beef Rub (available from the Hey Grill Hey Store), but you can also use simple salt, pepper, and garlic powder. Season the roast liberally.
  3. Smoke that meat! Place the chuck roast on your smoker and smoke it until the internal temperature reaches 165 degrees F. For me, it took 5 hours to reach this temperature, so adjust smoking time as needed.
  4. Wrap the roast. Wrap the chuck roast in butcher paper or foil and smoke until the internal temperature reaches 195 degrees F (this takes about an hour).
  5. Rest, cut, and season. Allow the roast to rest for 15-20 minutes. Cut into small cubes and season with 1/4 cup brown sugar and Everything BBQ Sauce (or your favorite Kansas-City Style BBQ Sauce) and place them in a foil baking pan.
  6. Finish smoking. Place the pan back on the grill grates of the smoker, and cook for up to 2 more hours.
  7. Add finishing touches. Sprinkle with 2 Tablespoons of brown sugar and the remaining BBQ sauce. Return to the grill for just a few more minutes until everything is heated through and well mixed. Serve hot.

Poor man's burnt ends in an aluminum pan.

Tips for Cooking Poor Man’s Burnt Ends

Before you dive into this recipe, take note of a few tips to keep in mind that will help you get a great result.

  • Cook to temperature, not to time. Often we want a recipe to give us an exact cook time, but the best way to cook is always to temperature. Every cut of meat is different, and each will finish at a different time. If you cook to temperature instead of time, you will never miss! For these burnt ends, I used ThermoWorks remote thermometer, The Smoke, and it was fantastic! There was a probe for the meat and another for keeping track of the grill temperature. Plus, I could view these temperatures remotely which is so convenient!
  • Don’t forget to wrap. This recipe works fine wrapped in either butcher paper or foil; however, I prefer to use butcher paper.
  • Meat grade matters! Normally with brisket, burnt ends are made from the fattiest piece of the muscle, so when you are choosing a chuck roast, try to select one with as much intramuscular fat as you can. This doesn’t mean you buy a roast with big, white chunks of fat in it. Rather, look for meat with small, white flecks of fat within the muscle.

Poor man's burnt ends in a pile on a cutting board.

More Burnt Ends Recipes

Ready to take on more burnt ends recipes? Check out these other tasty nuggets below!

Poor Man’s Burnt Ends Recipe

Follow the video below and I’ll show you step-by-step how I make these easy Poor Man’s Burnt Ends at home. I’m all about helping you make the best backyard BBQ of your life, so check out more of my smoking and grilling recipe videos on YouTubeInstagram, or our Facebook Page. Follow along and let’s make awesome food together!

This post was originally published in May 2019. We recently updated it with more information and helpful tips. The recipe remains the same.

Poor Man's Burnt Ends

By: Susie Bulloch
4.82 from 88 votes
Poor Man's Burnt Ends are a great way to get beefy smoked goodness, with all of the classic BBQ flavors you love, without having to smoke a whole brisket.
Prep Time15 minutes
Cook Time8 hours
Resting Time15 minutes
Total Time8 hours 30 minutes
Servings6 people

Video

Equipment

  • 1 Smoker I highly recommend this pellet grill!
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Ingredients
 

Instructions
 

  • Preheat. Preheat your smoker for indirect grilling at 275 degrees F. Use hickory or oak wood for the most complementary smoke flavor.
  • Season. Slather the chuck roast with yellow mustard then season liberally on all sides with Hey Grill Hey Beef Rub or equal parts salt, pepper, and garlic powder.
  • Smoke. When your smoker is up to temperature, place the seasoned roast on the smoker and close the lid. Smoke the roast until the internal temperature reaches 165 degrees F (this took 5 hours on my smoker). You should have a fairly nice dark bark on the exterior of your roast at this point.
  • Wrap. Remove the roast from the grill and wrap it in either butcher paper or foil. Return the roast to the grill and continue smoking until the meat reaches an internal temperature of 195 degrees F (this took just over 1 hour).
  • Rest and cut. Remove the wrapped roast from the grill and allow to rest for 15-20 minutes. Cut into 3/4 inch cubes and transfer to a foil baking pan.
  • Add sauce. Sprinkle with 1/4 cup brown sugar and drizzle with most of the Everything BBQ sauce, reserving a couple of tablespoons for later. Toss gently to coat all of the pieces in a little of the sauce.
  • Finish smoking. Place the pan on the grill, close the lid and cook for an additional 1 1/2 to 2 hours, or until the sauce is bubbly and the cubed bits of beef are falling apart tender.
  • Enjoy. Sprinkle with the additional 2 Tablespoons of brown sugar and the remaining BBQ sauce. stir gently and return to the grill for just a few more minutes until everything is well incorporated. Serve hot as a main course or on white bread/buns with pickles and white onions.

Nutrition

Calories: 506kcal | Carbohydrates: 24g | Protein: 44g | Fat: 26g | Saturated Fat: 11g | Cholesterol: 156mg | Sodium: 433mg | Potassium: 850mg | Fiber: 1g | Sugar: 21g | Vitamin A: 85IU | Vitamin C: 0.2mg | Calcium: 62mg | Iron: 5.1mg

Nutrition information is automatically calculated, so should only be used as an approximation.

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About

FOUNDER/BBQ BOSS LADY

Susie is the BBQ Brain behind the Hey Grill Hey website. Her passion for smoked meats and developing fun, new recipes have landed her on the Food Network, cooking turkeys with Shaq, and on a couple of Guinness World Records. When she’s not grilling, she is hanging out with Todd and their three kids, preferably outdoors!

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Recipe Rating




Reader Reviews

389 Reviews

  1. Kevin says:

    Have done this once in my wood chip smoker and came out tasting good!! Though it wasnt really burnt ends but it was still tastey. Today I’ll be doing this again in my pitmaster pellet grill. Any thoughts on injecting the meat with apple juice?

    1. Hey Grill Hey says:

      I haven’t tried the injection method with this recipe. Let me know how it turns out if you try it!

  2. Justin says:

    The recipe says to remove from smoker when the meat temp reaches 195°. Then dice and sauce and return to the smoker for another 90-120 minutes! Wouldn’t that drastically over cook the Chucky at 275°?

    1. Hey Grill Hey says:

      Nope, it makes it tender, soft and delicious.

  3. Brian Mann says:

    We really loved the taste, but it was cold outside so it was hard to get the temp up to 165, and the same problem getting it to 195 after putting the cut up meat in the tray. So it never got very tender, and it was kind of dried out.

    The other problem was that we got the meat on Super Bowl Sunday, so the chuck roasts were pretty picked over. We had to settle for a “Chuck Tender Roast,” which was very low fat. Great beefy taste, but not the kind of tender we were looking for. We will try again.

    Any suggestions?

    1. Hey Grill Hey says:

      It is definitely hard to compete with the cold weather when smoking sometimes. Next time, I would suggest smoking until the meat reaches the 165 and then you can finish in the oven if you need to, it will have taken in enough smoke at that point.

  4. Michael Culberson says:

    This is one of my favorite recipes to fix when I have nothing to do all day. I’m making it again today. Goes great with Mac & Cheese and a slice of cornbread.

  5. Charles Lyles says:

    I messed up my ends I wrapped it up in foil first an let it cook for 5 hours. Is it possible for me to redo my meat tomorrow?

  6. Emily says:

    I made this with Beef Brisket and it did not turn out so tough. Very disappointed and not the best Christmas dinner. I don’t know what I did wrong but oh well.

    1. Hey Grill Hey says:

      Brisket takes a lot longer to cook, I wonder if it needed more time…?

  7. Ben says:

    Do you typically leave the cubed meat uncovered for final cooking, or will covering keep it from drying out?

    1. Hey Grill Hey says:

      I don’t cover for the final cooking and the meat is always moist and tender.

  8. Robert says:

    I’m getting ready to do this for my company Christmas party. I will be doing 110lbs of meat total. I used your recipe on a benfit party which was 50lbs of meat and it went over very well. Thank you for posting your secrets for this. Happy holidays to you.

    1. Hey Grill Hey says:

      Thanks so much for your comment Robert!!

  9. Guv says:

    Like several others, my cook times are much quicker than your recipe. That said, would you recommend that I wait to cut into cubes until two hours before dinner or just finish it up and reheat when everyone gets here?
    I ask because I’m cooking it as I type…internal temp is at 190* and still have 4 hours until dinner.

    1. Hey Grill Hey says:

      Cook times are crazy! A lot depends on the grill and even the cut of meat. If I were you, I would keep it wrapped and place in a cooler with some towels if you can until you are ready to cube it and cook with the sauce.

  10. Charles Lyles says:

    Will I need to double my cooking time when I put two chuck roast on the grill to make the burnt ends ?

    1. Hey Grill Hey says:

      You won’t need to double the time. If you have 2, 3 pound roasts, then you will cook it like it is one roast since they are both the same weight. Hope that makes sense.

      1. Charles Lyles says:

        YES ! It does thank you so much I’m up at literally 4 in the morning doing this for my wife. I did this recipe three months ago and she loved it so much she got me smoking it at 4 am on THANKSGIVING ! Because she is my wife and brought me to kids in this world is why I’m doing this. For the love and appreciation of her.