Poor Man’s Burnt Ends

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My poor man’s burnt ends recipe is a great way to get all of the classic BBQ flavors you love in burnt ends without having to smoke a whole brisket. By using a chuck roast instead of brisket, these chuck roast burnt ends save you some pocket change as well as some time spent at the smoker (without compromising on flavor!).

Poor man's burnt ends in a pile with text overlay - Poor Man's Burnt Ends.

What Are Poor Man’s Burnt Ends?

Poor man’s burnt ends are beef burnt ends made with a chuck roast instead of a brisket.

BBQ Brisket Burnt Ends traditionally come from the fat-marbled point of a whole packer brisket. Slow smoked until they are nearly fall-apart tender and then basted in finger-licking BBQ sauce, they are the best bite in the BBQ world. These burnt ends are similar to brisket-style but might be a bit less intimidating than traditional brisket burnt ends.

Poor man’s burnt ends tend to be a cheaper option than brisket burnt ends, but you can often find meat that is relatively comparable in price. Think of them as bite-sized pieces of beef that are perfectly smoked and exploding with BBQ flavor.

Beef seasoning being sprinkled on a mustard-rubbed chuck roast.

Chuck Roast Burnt Ends

I understand that not everyone has the time to smoke up an entire whole packer brisket to make burnt ends. When you are craving burnt ends but don’t want to break the bank or make a smaller portion, using a chuck roast gives you a great flavor on a budget. I’ve also found that chuck roasts have a natural beefy flavor very similar to brisket, so the cut works amazing for making this burnt ends recipe!

For this recipe, I’m using a 3-pound chuck roast instead of a full-packer brisket to make a version called “Poor Man’s Burnt Ends.”

Smoked chuck roast wrapped in peach butcher paper.

Poor Man’s Burnt Ends vs. Brisket Burnt Ends

For classic burnt ends, a whole brisket is smoked and the top muscle (the point) is removed while the leaner muscle (the flat) is sliced and served. The point is loaded with fatty marbling and amazing flavor. To enhance the flavor of the meat, it is often cubed and tossed with BBQ sauce before being grilled to meat candy perfection.

Honest truth, the price in my grocery store for brisket vs. chuck roast was almost identical (about $3/lb), so I don’t know where the phrase “poor man’s” even came from. Despite this, I would definitely make these again any time I’ve craving burnt ends but don’t want to smoke a whole brisket.

A whole brisket typically costs $40-50 and this chuck roast was under $10. My chuck roast burnt ends came in at about 3 pounds and was perfect for feeding my family.

Both burnt ends turn out delicious and both have a unique, delicious flavor, so I recommend trying out each type to determine which one is your favorite.

Chuck roast on the grill reading a temperature of 165 degrees F.

How to Make Poor Man’s Burnt Ends

The process for Poor Man’s Burnt Ends is very similar to smoking a whole brisket, but with the final intent of turning the whole cut of beef into BBQ burnt ends. This means more flavorful bark all the way around and oftentimes more even cooking. (It’s also fairly easy as well!)

Here’s the step-by-step on making these delicious treats:

  1. Preheat. Turn on your smoker and allow it to preheat to 275 degrees F with your favorite wood. I like to use hickory or oak pellets for my burnt ends as it beautifully complements the chuck roast.
  2. Season. Slather the roast in mustard then season. I recommend using my Hey Grill Hey Beef Rub (available from the Hey Grill Hey Store), but you can also use simple salt, pepper, and garlic powder. Season the roast liberally.
  3. Smoke that meat! Place the chuck roast on your smoker and smoke it until the internal temperature reaches 165 degrees F. For me, it took 5 hours to reach this temperature, so adjust smoking time as needed.
  4. Wrap the roast. Wrap the chuck roast in butcher paper or foil and smoke until the internal temperature reaches 195 degrees F (this takes about an hour).
  5. Rest, cut, and season. Allow the roast to rest for 15-20 minutes. Cut into small cubes and season with 1/4 cup brown sugar and Everything BBQ Sauce (or your favorite Kansas-City Style BBQ Sauce) and place them in a foil baking pan.
  6. Finish smoking. Place the pan back on the grill grates of the smoker, and cook for up to 2 more hours.
  7. Add finishing touches. Sprinkle with 2 Tablespoons of brown sugar and the remaining BBQ sauce. Return to the grill for just a few more minutes until everything is heated through and well mixed. Serve hot.

Poor man's burnt ends in an aluminum pan.

Tips for Cooking Poor Man’s Burnt Ends

Before you dive into this recipe, take note of a few tips to keep in mind that will help you get a great result.

  • Cook to temperature, not to time. Often we want a recipe to give us an exact cook time, but the best way to cook is always to temperature. Every cut of meat is different, and each will finish at a different time. If you cook to temperature instead of time, you will never miss! For these burnt ends, I used ThermoWorks remote thermometer, The Smoke, and it was fantastic! There was a probe for the meat and another for keeping track of the grill temperature. Plus, I could view these temperatures remotely which is so convenient!
  • Don’t forget to wrap. This recipe works fine wrapped in either butcher paper or foil; however, I prefer to use butcher paper.
  • Meat grade matters! Normally with brisket, burnt ends are made from the fattiest piece of the muscle, so when you are choosing a chuck roast, try to select one with as much intramuscular fat as you can. This doesn’t mean you buy a roast with big, white chunks of fat in it. Rather, look for meat with small, white flecks of fat within the muscle.

Poor man's burnt ends in a pile on a cutting board.

More Burnt Ends Recipes

Ready to take on more burnt ends recipes? Check out these other tasty nuggets below!

Poor Man’s Burnt Ends Recipe

Follow the video below and I’ll show you step-by-step how I make these easy Poor Man’s Burnt Ends at home. I’m all about helping you make the best backyard BBQ of your life, so check out more of my smoking and grilling recipe videos on YouTubeInstagram, or our Facebook Page. Follow along and let’s make awesome food together!

This post was originally published in May 2019. We recently updated it with more information and helpful tips. The recipe remains the same.

Poor Man's Burnt Ends

By: Susie Bulloch
4.82 from 88 votes
Poor Man's Burnt Ends are a great way to get beefy smoked goodness, with all of the classic BBQ flavors you love, without having to smoke a whole brisket.
Prep Time15 minutes
Cook Time8 hours
Resting Time15 minutes
Total Time8 hours 30 minutes
Servings6 people

Video

Equipment

  • 1 Smoker I highly recommend this pellet grill!
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Ingredients
 

Instructions
 

  • Preheat. Preheat your smoker for indirect grilling at 275 degrees F. Use hickory or oak wood for the most complementary smoke flavor.
  • Season. Slather the chuck roast with yellow mustard then season liberally on all sides with Hey Grill Hey Beef Rub or equal parts salt, pepper, and garlic powder.
  • Smoke. When your smoker is up to temperature, place the seasoned roast on the smoker and close the lid. Smoke the roast until the internal temperature reaches 165 degrees F (this took 5 hours on my smoker). You should have a fairly nice dark bark on the exterior of your roast at this point.
  • Wrap. Remove the roast from the grill and wrap it in either butcher paper or foil. Return the roast to the grill and continue smoking until the meat reaches an internal temperature of 195 degrees F (this took just over 1 hour).
  • Rest and cut. Remove the wrapped roast from the grill and allow to rest for 15-20 minutes. Cut into 3/4 inch cubes and transfer to a foil baking pan.
  • Add sauce. Sprinkle with 1/4 cup brown sugar and drizzle with most of the Everything BBQ sauce, reserving a couple of tablespoons for later. Toss gently to coat all of the pieces in a little of the sauce.
  • Finish smoking. Place the pan on the grill, close the lid and cook for an additional 1 1/2 to 2 hours, or until the sauce is bubbly and the cubed bits of beef are falling apart tender.
  • Enjoy. Sprinkle with the additional 2 Tablespoons of brown sugar and the remaining BBQ sauce. stir gently and return to the grill for just a few more minutes until everything is well incorporated. Serve hot as a main course or on white bread/buns with pickles and white onions.

Nutrition

Calories: 506kcal | Carbohydrates: 24g | Protein: 44g | Fat: 26g | Saturated Fat: 11g | Cholesterol: 156mg | Sodium: 433mg | Potassium: 850mg | Fiber: 1g | Sugar: 21g | Vitamin A: 85IU | Vitamin C: 0.2mg | Calcium: 62mg | Iron: 5.1mg

Nutrition information is automatically calculated, so should only be used as an approximation.

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About

FOUNDER/BBQ BOSS LADY

Susie is the BBQ Brain behind the Hey Grill Hey website. Her passion for smoked meats and developing fun, new recipes have landed her on the Food Network, cooking turkeys with Shaq, and on a couple of Guinness World Records. When she’s not grilling, she is hanging out with Todd and their three kids, preferably outdoors!

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Recipe Rating




Reader Reviews

387 Reviews

  1. Larry Voltz says:

    Worked great on my Traeger. Consensus around the table would be to not put the brown sugar on when you cube the meat and put it back onto the smoker. The sauce is plenty sweet. Otherwise, the roast idea works great!

  2. Greg says:

    I’ve made this twice in the last month. I wasn’t going to wrap the first time but due to a time crunch, I ended up doing it when the meat was around 175 deg. It turned out fantastic. The 2nd time I didn’t wrap and was a little bummed. The crust was amazing but the meat was slightly dry. Still overall delicious. When I do it a third time, definitely wrap!

  3. Michelle Hennis says:

    This is my favorite recipe ever. I’ve fixed these probably 15 or so times.. I’ve fixed them for parties, dinners etc. Today is the big test, taking a pan to my dad who’s been dying to try them.. I follow your recipe as written and use kinders bbq sause.. So amazingly yummy

  4. Matt says:

    I’ve done these several times now on my BGE and we really enjoy them. It’s interesting to me though that on a cut of meat 3-4lbs, it’s never taken me anywhere near as long to get to that first stage of 165 degrees as shown on the recipe here. Usually 2 hours, 2.5 tops…never takes me 5! Why do you think that is?

    1. Hey Grill Hey says:

      Every cut of meat is different. Your smoker could also be running hotter than you realize. Do you use an accurate external temp probe to track the temp of your pit?

    2. John Baker says:

      The dome temp gauge on the BGE is notorious for reading lower than it actually is. Find a surface temp probe to make sure the Egg is at the right temp.

  5. Dennis S says:

    This was one of the best things I have cooked on my smoker
    The recipe along with your video made this cook very enjoyable. The only thing I changed was I was a little short on time so bumped up the temp to 325 degrees and wanted my thermometer temp. It turned out perfect, I could not have been happier. Thank you for all your recipes, your site is quickly becoming my favorite.
    Thanks,
    Dennis S

  6. Eric S says:

    Made these yesterday, but they came out super tough when finished… smoker at 275 the whole time, wrapped in butcher paper at 165, pulled and let rest at 195 for about 20 minutes, sliced them into 1” cubes (tried a couple bites while I was cutting them, and they were super tender and delicious), tossed them in bbq sauce and put them back I the smoker (uncovered, was I supposed to cover them?) and left them in for another hour and a half, stirring them every 30 minutes, and then served them immediately. Flavor was good but super tough, where did I go wrong?

    1. Hey Grill Hey says:

      They may have just overcooked during the last 90 minutes. Times are always a good guideline, but texture is king and every piece of meat is different. Next time, check the tenderness during those last 90 minutes to ensure they don’t overcook and get tough.

      1. Eric S says:

        Thanks, will do. Dumb question, how do I check for tenderness or know if they are starting to overcook?

  7. JIM OBRIEN says:

    Absolutely fantastic!!! This will be my go-to recipe for the rest of the year. Next time I will smoke 2-3 chuck roasts and invite the neighbors for a BBQ picnic. Great food and great friends all at once.
    Thank you for the video and the instructions.

  8. Thomas Stout says:

    I just sat and drank while it was cooking. Paying no attention to time. At approximately 5 hrs I opened the smoker and checked the internal temp. It was perfect and I had a great bark as well. I am about to finish it up and see what the results are.

  9. James L Bruski says:

    I love this recipe easy and very tasty in any variation I have thrown at it but, I meal prep for my wife my self and my son who is a pro football player. Every week I grill up 3 whole chickens, 10 lb. Pork shoulder and a packer brisket. The chicken and pork turn out amazing even with being in the freezer for a week, but no matter how I do the beef its always tuff when reheated. I make around 35 to 40 meals a week and I could use some advice with beef meal prep. Thank you.

    1. Hey Grill Hey says:

      How are you cooking your beef?

  10. Kyle Brady says:

    Made these on the pellet grill last memorial day and TOTALLY forgot to comment. I used the sweet rub, and they were a hit. Also made the hot dog burnt ends for the kids and they kept coming back for more!