Smoked Pulled Beef Chuck Roast

63 reviews

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moked Pulled Beef Chuck Roast is like best Sunday pot roast you’ve ever had with an extra kiss of smoked flavor you never knew you wanted. Tender, melt in your mouth, full of beefy flavor.

Pulled beef on a black platter. Text reads, "Smoked Pulled Beef Chuck Roast."
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Smoked Chuck Roast

Chuck roasts are well marbled pieces of beef with some really tight connective tissue. They tend to be a tougher cut of meat, but some TLC from the smoker can make them ultra tasty. By smoking a chuck roast low and slow, you allow that fat to slowly render and the low heat to break down and soften that connective tissue that can make chuck roasts chewy.

Chuck roasts are popular for making pot roast, and while many folks are familiar with cooking these in a slow cooker or oven, smoking them is the way to go, IMHO.

You also can’t go wrong with this recipe! It’s beyond easy to make with only 4 INGREDIENTS. Yes. You heard me. Four. Chuck roast, onion, beef stock, and some nummy beef seasoning are all that stand between you and dinner.

Chuck roast on a cutting board being seasoned with Beef Rub.

How to Smoke a Chuck Roast for Pulled Beef

I season my chuck roasts liberally with my Signature Beef Seasoning, but you can also use equal parts salt, pepper, and garlic powder to add flavor without masking or covering up the beef. From there, the chuck roast hits the smoker at 225 degrees F. I use oak wood for this recipe, because I feel like oak can really stand up and support that rich beef flavor. While the chuck roast smokes during this first step, I like to spritz with beef stock every hour to keep things moist.

Next step is to increase the heat on the smoker to 250 degrees F. Add the smoked chuck roast to a pan of beef stock and onions and return to the smoker to keep on cooking! You’re shooting for an internal temperature of 165 degrees F before you cover the whole pan tightly with foil and let that chuck roast finish cooking.

A seasoned beef cut on a cutting board next to a bottle of Beef Rub.

Internal Temperature for Smoked Chuck Roast

My recommended internal temperature for chuck roast is at least 200 degrees F. At that temperature, the connective tissues in the chuck will have broken down and gelatinized so they just melt in your mouth. Since we also covered the roast and braised in liquid, the roast will be incredibly juicy and tender as well.

If you don’t already own one, I really recommending getting a high quality instant read thermometer. I’ve used Thermoworks products for years and love their quality. 

Seasoned chuck roast sitting on smoker grates being spritzed with stock.

Tips for Smoking Pulled Beef

Hold up, meat lover! Before you dive into this tasty recipe, check out these tips for getting the most out of your meat:

  1. Grab some claws. Snag some meat shredders to make quick work of shredded the meat.
  2. Cook to tenderness, not time or temperature. Getting your roast up above 200 degrees is where you’ll start to see the roast get tender. Some chuck roasts need to hit 210 before they are ready to shred. Keep checking for tenderness and meat that easily pulls apart.
  3. Add your favorite flavors! Beef broth and onions are classic flavors. You could also add in herbs, red wine, potatoes, carrots, or mushrooms to braise with the beef.
Beef roast in an aluminum pan with sliced onions and beef stock.

More Pulled Meat Recipes

Whether you’re a fan of pulled beef, chicken, or pork, Hey Grill Hey has all the recipe to keep your meat tooth satisfied! Check out more tasty recipes below!

Gloved hands pulling beef on a wooden cutting board.

Smoked Chuck Roast Recipe

Smoked Chuck Roast (for pulled beef)

4.86 from 63 votes
Smoked Pulled Beef Chuck Roast is like best Sunday pot roast you’ve ever had with an extra kiss of smoked flavor you never knew you wanted. Tender, melt in your mouth, full of beefy flavor.
Prep Time10 minutes
Cook Time9 hours
Resting Time15 minutes
Total Time9 hours 25 minutes
Servings6 people

Video

Equipment

  • Smoker I highly recommend this one!
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Ingredients
 

Instructions
 

  • Preheat the smoker. When ready to cook, start your smoker going at 225 degrees F and preheat with the lid closed, for 10 to 15 minutes.
  • Season the chuck roast. Season the roast liberally with the Beef Seasoning (or equal parts salt, pepper, and garlic powder), using your hands to press the rub into every surface of the meat. (Optional, rub your meat the night before smoking and refrigerate).
    1 chuck roast, 3 Tablespoons Hey Grill Hey Beef Seasoning
  • Smoke the roast. Put the roast directly on your grill grate, fat-side up, and cook for 3 hours, spraying with 1 cup of the beef stock every hour (reserve the other 2 cups of stock).
    3 cups beef stock
  • Add the broth and onions. Place the sliced onions in the bottom of a large disposable aluminum foil pan and pour the remaining 2 cups of stock in the bottom of the pan. Transfer the roast into the pan on top of the onions and set the pan in the grill.
    3 cups beef stock, 1 yellow or white onion
  • Finish smoking. Increase your grill temperature to 250 degrees F, and cook until the internal temperature reaches 165 degrees F (about 3 more hours). If you're watching a thermometer, you'll notice the temperature will stay between 155 and 165 degrees for quite a while. This is called the stall period and is totally normal.
  • Cover with foil. Once your roast hits 165, cover the pan tightly with aluminum foil and continue cooking until an instant-read meat thermometer inserted in the thickest part of the meat registers at least 200 degrees, up to 202 degrees F (this step can take another 3 hours). Every roast will be done at a slightly different temperature, so look for your probe to slide into the meat like it is sliding into softened butter.
  • Rest, shred, and enjoy. Remove the pan from the smoker and let rest for 15 minutes. Separate the roast from the cooking liquid. Shred the roast and separate the fat from the cooking liquid. Moisten the roast with the remaining cooking liquid, or make it into au jus for dipping, or turn it into gravy. 

Notes

If you are cooking a smaller 3-4 pound chuck roast, follow the same steps, but plan slightly less time per step (usually only about a half hour less). The whole roast will cook in closer to 7-8 hours. Also, reduce the onion and broth amounts by half.

Nutrition

Calories: 567kcal | Carbohydrates: 3g | Protein: 61g | Fat: 35g | Saturated Fat: 15g | Cholesterol: 209mg | Sodium: 483mg | Potassium: 1253mg | Fiber: 1g | Sugar: 1g | Vitamin A: 39IU | Vitamin C: 1mg | Calcium: 65mg | Iron: 7mg

Nutrition information is automatically calculated, so should only be used as an approximation.

Like this? Leave a comment below!

**This post was originally published in March 2018. We recently updated it with more information and helpful tips. The recipe remains the same.

Pulled Beef
Smoked Chuck Roast

About

FOUNDER/BBQ BOSS LADY

Susie is the BBQ Brain behind the Hey Grill Hey website. Her passion for smoked meats and developing fun, new recipes have landed her on the Food Network, cooking turkeys with Shaq, and on a couple of Guinness World Records. When she’s not grilling, she is hanging out with Todd and their three kids, preferably outdoors!

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Recipe Rating




Reader Reviews

169 Reviews

  1. sandra clayton says:

    Followed this recipe and it turned out amazing. Thank you!!

  2. Chris Revello says:

    It was a hit! The only thing that I would change is less salt. Awesome recipe! Thank you

  3. Walter Ginther says:

    I have a large tray of chuck for pulled beef and a small one for burnt ends on Traeger 34 series. Cooked faster than expected but we will snack on burnt ends before the pulled beef. Both recipes from this site. If you can find it or order it Cajun Power Garlic Sauce works with both. Discovered it in 1989 in Seattle and have been ordering it ever since.

  4. Mike Kallas says:

    I’m not going to rate this but sounds great. I love to follow someone local, (i live a few miles away). I have learned a lot from your recipes. But i have a great suggestion for your followers. Fill your smoker as full of meat as you can, (pork, beef, even ribs) put them in roaster pans as per your recipes and when done cut the meat up in family size portions. (leave in big pieces as possible), Vacuum seal them and freeze. Do the same with the broth. Reheat in boiling water for about 30 to 45 minutes and use some of the frozen broth for gravy and reseal it. Fix your favorite sides while reheating and you have a great meal without all the work. It tastes like you just smoked it!!

  5. Meredith Williams says:

    can i make this the day before if using as bbq beef

    1. Hey Grill Hey says:

      You can!

    2. Meredith says:

      Thanks for the quick response. Anything special I need to do to keep it from drying out? Should I shred it the night before still?

  6. Paul says:

    I made this on the weekend. A 4lb chuck roast cooked for a total of 7 hours and I let it rest for 90 minutes before we at. The flavour was good, but the meat was touch and chewy. Is that caused by the quality of the chuck, or the cooking process?

  7. Wes says:

    This recipe is great. We have tried it several times and as long as you watch the temps and know that chuck has a lot of different heat zones. Your in good shape. Thanks for the recipe!

    1. Hey Grill Hey says:

      I’m so glad you liked it!

  8. Sean Hoxworth says:

    Will the chuck roast slice and stay together but still be tender if pull at 190 – 192 degrees?

    1. Hey Grill Hey says:

      I prefer them to go to at least 200 degrees but it should work out fine.

  9. Robert Marshall says:

    Once your roast is done add tjhe whole raost with all the juices and fat that was in the pan into a large pot of pinto beans and cook till tender. Add cornbread and a few friends and chow down.

  10. Bruce says:

    Made this recipe yesterday. Excellent results!

    1. Hey Grill Hey says:

      Awesome! Thank’s for the review!