Smoked Pulled Beef Chuck Roast

63 reviews

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moked Pulled Beef Chuck Roast is like best Sunday pot roast you’ve ever had with an extra kiss of smoked flavor you never knew you wanted. Tender, melt in your mouth, full of beefy flavor.

Pulled beef on a black platter. Text reads, "Smoked Pulled Beef Chuck Roast."
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Smoked Chuck Roast

Chuck roasts are well marbled pieces of beef with some really tight connective tissue. They tend to be a tougher cut of meat, but some TLC from the smoker can make them ultra tasty. By smoking a chuck roast low and slow, you allow that fat to slowly render and the low heat to break down and soften that connective tissue that can make chuck roasts chewy.

Chuck roasts are popular for making pot roast, and while many folks are familiar with cooking these in a slow cooker or oven, smoking them is the way to go, IMHO.

You also can’t go wrong with this recipe! It’s beyond easy to make with only 4 INGREDIENTS. Yes. You heard me. Four. Chuck roast, onion, beef stock, and some nummy beef seasoning are all that stand between you and dinner.

Chuck roast on a cutting board being seasoned with Beef Rub.

How to Smoke a Chuck Roast for Pulled Beef

I season my chuck roasts liberally with my Signature Beef Seasoning, but you can also use equal parts salt, pepper, and garlic powder to add flavor without masking or covering up the beef. From there, the chuck roast hits the smoker at 225 degrees F. I use oak wood for this recipe, because I feel like oak can really stand up and support that rich beef flavor. While the chuck roast smokes during this first step, I like to spritz with beef stock every hour to keep things moist.

Next step is to increase the heat on the smoker to 250 degrees F. Add the smoked chuck roast to a pan of beef stock and onions and return to the smoker to keep on cooking! You’re shooting for an internal temperature of 165 degrees F before you cover the whole pan tightly with foil and let that chuck roast finish cooking.

A seasoned beef cut on a cutting board next to a bottle of Beef Rub.

Internal Temperature for Smoked Chuck Roast

My recommended internal temperature for chuck roast is at least 200 degrees F. At that temperature, the connective tissues in the chuck will have broken down and gelatinized so they just melt in your mouth. Since we also covered the roast and braised in liquid, the roast will be incredibly juicy and tender as well.

If you don’t already own one, I really recommending getting a high quality instant read thermometer. I’ve used Thermoworks products for years and love their quality. 

Seasoned chuck roast sitting on smoker grates being spritzed with stock.

Tips for Smoking Pulled Beef

Hold up, meat lover! Before you dive into this tasty recipe, check out these tips for getting the most out of your meat:

  1. Grab some claws. Snag some meat shredders to make quick work of shredded the meat.
  2. Cook to tenderness, not time or temperature. Getting your roast up above 200 degrees is where you’ll start to see the roast get tender. Some chuck roasts need to hit 210 before they are ready to shred. Keep checking for tenderness and meat that easily pulls apart.
  3. Add your favorite flavors! Beef broth and onions are classic flavors. You could also add in herbs, red wine, potatoes, carrots, or mushrooms to braise with the beef.
Beef roast in an aluminum pan with sliced onions and beef stock.

More Pulled Meat Recipes

Whether you’re a fan of pulled beef, chicken, or pork, Hey Grill Hey has all the recipe to keep your meat tooth satisfied! Check out more tasty recipes below!

Gloved hands pulling beef on a wooden cutting board.

Smoked Chuck Roast Recipe

Smoked Chuck Roast (for pulled beef)

4.86 from 63 votes
Smoked Pulled Beef Chuck Roast is like best Sunday pot roast you’ve ever had with an extra kiss of smoked flavor you never knew you wanted. Tender, melt in your mouth, full of beefy flavor.
Prep Time10 minutes
Cook Time9 hours
Resting Time15 minutes
Total Time9 hours 25 minutes
Servings6 people

Video

Equipment

  • Smoker I highly recommend this one!
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Ingredients
 

Instructions
 

  • Preheat the smoker. When ready to cook, start your smoker going at 225 degrees F and preheat with the lid closed, for 10 to 15 minutes.
  • Season the chuck roast. Season the roast liberally with the Beef Seasoning (or equal parts salt, pepper, and garlic powder), using your hands to press the rub into every surface of the meat. (Optional, rub your meat the night before smoking and refrigerate).
    1 chuck roast, 3 Tablespoons Hey Grill Hey Beef Seasoning
  • Smoke the roast. Put the roast directly on your grill grate, fat-side up, and cook for 3 hours, spraying with 1 cup of the beef stock every hour (reserve the other 2 cups of stock).
    3 cups beef stock
  • Add the broth and onions. Place the sliced onions in the bottom of a large disposable aluminum foil pan and pour the remaining 2 cups of stock in the bottom of the pan. Transfer the roast into the pan on top of the onions and set the pan in the grill.
    3 cups beef stock, 1 yellow or white onion
  • Finish smoking. Increase your grill temperature to 250 degrees F, and cook until the internal temperature reaches 165 degrees F (about 3 more hours). If you're watching a thermometer, you'll notice the temperature will stay between 155 and 165 degrees for quite a while. This is called the stall period and is totally normal.
  • Cover with foil. Once your roast hits 165, cover the pan tightly with aluminum foil and continue cooking until an instant-read meat thermometer inserted in the thickest part of the meat registers at least 200 degrees, up to 202 degrees F (this step can take another 3 hours). Every roast will be done at a slightly different temperature, so look for your probe to slide into the meat like it is sliding into softened butter.
  • Rest, shred, and enjoy. Remove the pan from the smoker and let rest for 15 minutes. Separate the roast from the cooking liquid. Shred the roast and separate the fat from the cooking liquid. Moisten the roast with the remaining cooking liquid, or make it into au jus for dipping, or turn it into gravy. 

Notes

If you are cooking a smaller 3-4 pound chuck roast, follow the same steps, but plan slightly less time per step (usually only about a half hour less). The whole roast will cook in closer to 7-8 hours. Also, reduce the onion and broth amounts by half.

Nutrition

Calories: 567kcal | Carbohydrates: 3g | Protein: 61g | Fat: 35g | Saturated Fat: 15g | Cholesterol: 209mg | Sodium: 483mg | Potassium: 1253mg | Fiber: 1g | Sugar: 1g | Vitamin A: 39IU | Vitamin C: 1mg | Calcium: 65mg | Iron: 7mg

Nutrition information is automatically calculated, so should only be used as an approximation.

Like this? Leave a comment below!

**This post was originally published in March 2018. We recently updated it with more information and helpful tips. The recipe remains the same.

Pulled Beef
Smoked Chuck Roast

About

FOUNDER/BBQ BOSS LADY

Susie is the BBQ Brain behind the Hey Grill Hey website. Her passion for smoked meats and developing fun, new recipes have landed her on the Food Network, cooking turkeys with Shaq, and on a couple of Guinness World Records. When she’s not grilling, she is hanging out with Todd and their three kids, preferably outdoors!

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Recipe Rating




Reader Reviews

169 Reviews

  1. Michael Berry says:

    Great inexpensive meal for the family. Making it again on Sunday. The family loves it. Thanks Heygrillhey!

  2. Caleb Cochran says:

    I’ve used this a few times now. Makes some of the best pulled beef for tacos. Am currently doing it again for football Sunday.

  3. Dan greene says:

    I have made this delicious recipe. I add 2 extra onions and extra beef stock and make something similar to beef French onion soup. Delicious!!! Thank you for this recipe.

  4. Gary L Wilson` says:

    Tried this today (8/5/24). Great recipe! Wife loved it and easy to make. Plan on making it for a family get together!

  5. Joe Wilson says:

    Delicious, falls apart, nice and smokey. I covered all sides with mustard and Montreal seasoning.

  6. GEORGE J GARWOOD says:

    This will be going on my smoker next Sunday!!!

  7. Frank Johnson says:

    I followed this recipe to the tee and it came out a bit dry and I could not pull the meat using claws. Any Suggestions? I also used a chef IQ temperature probe wireless and did the cooking on a recteq wood pellet grill. It still came out great but it was more like a tender steak.

    1. Duane Franzen says:

      I’m also a Recteq owner, old school RT-680, did this recipe for second time after very successful 1st time, this time with about 12 pounds of chuck roast, 1/3 for Sunday dinner on hoagies and other 2/3 for couple batches of chili. Maybe the one suggestion I’d have is a long rest in cooler before attempting to shred. Or maybe your chuck roast was too lean.

  8. Mark says:

    Wow! That was good. Can’t wait to make that again.

    1. Santos says:

      Doing this and your simple pulled pork toinght